
EXG Execute Landmark Project in Transformer Transport
11th April 2025


Express Global Logistics recently completed a landmark project involving the transportation of a transformer over 1,929 kilometres.
The project involved the movement of an oversized 500 MVA transformer, featuring dimensions of 10.2 (L) x 4.3 (W) x 4.6 (H) meters with a weight of 250 MT.
Given the sheer size and weight, every aspect of the operation demanded precise planning and flawless execution. A specialised 18-axle hydraulic trailer was deployed to ensure balanced weight distribution and to minimize stress on road infrastructure throughout the journey.
Understanding the challenges posed by India's transport infrastructure, the EXG team crafted a proactive and detailed route strategy. One of the standout achievements was the construction of three customised bypasses to overcome hurdles such as low-capacity bridges and sharp curves that couldn’t accommodate the transport vehicle.
While the actual transportation phase took approximately 30 days, the overall project timeline was around 60 days. The most time-consuming and challenging phase was securing government permissions, which took nearly two months.
These permissions were obtained well in advance to ensure adherence to the delivery timeline and to minimise the duration the heavy package would spend on the road.
Another unique challenge was managing the large crowds that gathered near the bypasses during the cargo's movement. Since these bypasses were constructed as part of EXG's feasibility solution, the movement could only take place during the daytime, further contributing to public interest and gatherings.
Throughout the journey, safety remained a non-negotiable priority. Every phase from loading to transit to final unloading was executed with stringent safety checks and operational discipline.
"The EXG team worked hand-in-hand with various regulatory bodies, ensuring every document, permit, and clearance was secured in a timely manner."
